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Automobile frame welding line body, mainly refers to the welding of automobile chassis, from the frame of the longitudinal beam, beam, small reinforcement parts, etc. Composition of the overall frame of the line body, mainly thick steel plate arc welding welding.
The main stations of the automobile welding line include: front frame assembly, rear frame assembly, frame assembly, frame straightening, frame inspection and other stations.
The Main Features of Car Welding Machine
(1) All double-sided single-point resistance spot welding is used for welding, which improves welding quality and reduces welding deformation and material consumption.
(2) The equipment is equipped with 4 sets of inverter welding systems. By adopting advanced electrode tracking technology, the upper and lower electrodes can be automatically aligned during welding and running, and 1+1 and 1+1+1 profiles are completed at the same time. Strip or 4 welds or welding, thus solving the technical problem of 1+1+1 profile welding by resistance welding.
(3) The electrical control system adopts a PLC controller with high precision and sets a separate control box and operation box. The control panel can display different vehicle serial numbers. The entire welding process of the equipment is automatically completed by pre-programmed procedures. The control center has a storage function, which can store a variety of models. When changing the model, the serial number can be switched, which makes it easy to weld a variety of models.
(4) The position of the welding point (height, width) is adjustable.
(5) The roof frame positioning device can be adjusted according to different models, which is more convenient.
(6) Double-drive gantry-type mechanism walks smoothly.
(7) Self-provided circulating cooling system and the cooling effect is reliable.
Ser. No. | Equipment name | Main technical specifications | Qty. | Remarks |
1 | Ring-grooved rivet gun | 2 | ||
2 | Semi-automatic CO2 shielded welder | Three phase, 380 V | 5 | |
3 | Portable plasma cutting machine | Three phase, 380 V | 4 | |
4 | Oxyacetylene flame cutting machine | 2 | ||
5 | Single-station dust removal equipment | 1 | ||
6 | Aluminum alloy welder | YD-350FD2 | 1 | |
7 | Electric single beam crane | 5 t | 4 | |
8 | Pneumatic grinding machine | 20 | ||
9 | Assembly adjustment tool | 28 | Include guiding rule, rubber hammer, pneumatic impact wrench and other assembly adjustment tools. |
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10 | Station apparatus/climbing platform | Non-standard | 76 | Be used for material placement, assembly operation, tool storage and so on. |
11 | Utility/steel structure/station lighting/fan | Non-standard | 1 | Welding power grid, water, electricity, gas, lighting and so on, and length according to line body requirements. |
12 | Track/process car | Non-standard | 1 | Transport among welding stations, track length of about 158 meters (be adjusted according to the line body), 24# light rail |
13 | Pneumatic glue gun | 10 | ||
14 | Two-component pneumatic glue gun | 2 | ||
15 | Riveting gun | 4 | ||
16 | Vehicle body frame assembly fixture | Non-standard | 1 | |
17 | Small fittings/opening gauge | Non-standard | 18 | See the list for details. |
18 | Plate shearer | 2 | ||
19 | Bending machine | 2 | ||
20 | Electric forklift | 3T | 1 |
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Car welding line adopt the method of combining an iron frame with an export wooden packaging box to enhance packaging protection for parts susceptible to friction. Apply phosphating electrophoresis anticorrosion treatment to all six vehicle body skeletons and steel components.