The Car Assembly Production Line Description
Our state-of-the-art EV Car Assembly Production Line is the epitome of flexibility, designed to meet the diverse needs of car brand factories. Much like the SKD auto product line, it allows clients to seamlessly assemble all KD parts into a complete car body. This comprehensive auto car assembly line is structured into three key segments: the Interior Line, the Chassis Line, and the Final Line. Central to its operation are advanced systems such as the conveyor system, EMS system, and manipulator system. With conventional production speeds set at 3JPH, 5JPH, 10JPH, and 20JPH, we cater to various production scales. For newcomers to the automotive industry, our SKD solution is perfectly tailored for you, offering simplicity, manageability, and cost-effectiveness for your engineering team.
Comprehensive Car Assembly Line Process
Wiring Harness Valve Body Installation → Chassis Pipeline Installation → Axle Suspension Installation → Motor Electric Control Installation → Chassis Debugging → Floor Installation → Air Conditioner Installation → Glass Installation → Interior Decoration Installation → Instrument Desk Installation → Passenger Door Installation → Handrail Installation → Seat Installation → Vehicle Delivery and Inspection
Advantages of Our Car Assembly Line
Our team of seasoned engineers and technicians boasts extensive production expertise and unwavering dedication. We offer exceptional after-sale services, including technical support and production line upgrades. Our engineers are available to travel to your factory for comprehensive installation and training sessions on the operation of this sophisticated car assembly conveyor line. They will also provide essential maintenance training. As a proud global provider of automotive equipment, we deliver premier manufacturing solutions. With our extensive experience, we are committed to being a dependable partner to our customers worldwide.
Functions of the Car Assembly Production Line
| No. |
Category |
Main Equipment Functions |
| 1 |
Main conveying line |
Including Electric car pushers, Public steel structures, Steel tracks, Process cars, Line-side lighting, power sockets, pneumatic triplets, fans, line-side toolboxes, etc. |
| 2 |
Filling equipment |
Including Refrigerant filling machine, Steering oil and rear axle lubricating oil filling equipment, and windshield washing and antifreeze filling equipment. One-pump and one-gun pneumatic quantitative filling equipment. |
| 3 |
Lifting equipment |
Including an Electric single-beam crane and a mechanical vehicle wheel lifting machine, The specific steel structure is designed according to the plant structure by the general contractor. This equipment is mainly used for Vehicle body lifting and Vehicle lifting |
| 4 |
Power Machinery |
Including a Multifunctional cantilever manipulator and a high-level manual hydraulic forklift. The device is used for the installation of the front windshield, battery, power battery, motor, motor controller, and tire. |
| 5 |
Sub-assembly area equipment |
Including a Precision panel saw, Dry grinding equipment, and an Aluminum alloy profile cutting machine. The device is used for floor blanking, Floor putty polishing, Profile blanking, and Adjustable angle. |
The Car Assembly Trim Line
In the intricate process of the car assembly trim line, a car without doors becomes a universally adaptable structure. This design allows workers and equipment to seamlessly access various installation points within the body shell. Trim line assembly operations follow a logical sequence, which can vary across different manufacturers. Predominantly, these operations are performed manually from both sides of a slat conveyor. Essential hand tools such as screwdrivers, box wrenches, and torque wrenches are employed for assembly tasks. Key installations include dampers, front wishbones, facia, and instrumental panels. Additionally, the air-conditioning or heating unit might be installed after the instrument panel is in place. The trim line also sees the installation of lamps and bumpers, which are protected by molded covers. Numerous subassemblies are completed in strategically located cells, ensuring they are seamlessly fed into the trim line conveyor at the appropriate junctures. Some assemblies, such as strut subassembly, necessitate specialized jigs, while others benefit from straightforward aids.
The Car Assembly Chassis Line
Car bodies emerging from the trim line are transported by the overhead conveyor of the chassis line, which may feature a power and free type system. Many parts are installed from the underside, requiring challenging postures due to the car bodies' awkward positions. To mitigate these issues, tilt conveyors and electric carriages with elevators are employed. At the beginning of the chassis line, the fuel tank is assembled. As the car advances to the assembly station, the trolley moves forward in perfect sync with it. A crucial operation in the chassis line is the docking station, where the power train is mounted to the body. The Engine and Axle setting conveyor is pivotal for affixing engines and axles to the bodies, with trolleys equipped with lifters operating synchronously with an Overhead Conveyor (OHC).
The Car Assembly Door Hangers
Doors are detached from the painted body before they proceed down the trim line and are transported via an overhead conveyor to the door assembly line, located at the end of the final assembly line. In some plants, this line runs almost parallel to the final inspection line. This setup allows for the separate installation of door trim, glass, and hardware on the door assembly line, ensuring superior fit and finish.
The Car Shower Test Room
Once the car is fully assembled in the final assembly workshop, it undergoes a series of safety tests, including the essential shower test. This test simulates natural rainfall to scrutinize the waterproof sealing performance of the car, making it a critical evaluation step for any new vehicle.
Car Assembly Line Project Reference
We specialize in offering comprehensive car assembly line plants and process equipment investment planning. With an impressive portfolio of successful automotive assembly lines, we have established SKD SUV automotive assembly lines for clients in Egypt, Russia, Dubai, South Korea, Laos, Thailand, Ethiopia, Bangladesh, Algeria, and several other countries. Reach out to us for more detailed information.
| Project name |
Description |
| Civil engineering |
Un front equipment |
Design, survey, consulting, and other |
| Civil construction factory |
Welding, painting, and general assembly joint plant; debugging workshop, real car
runway and so on |
| Utility power installation |
Water, electricity, network, HVAC, and so on |
| Process equipment |
Welding workshop |
185 sets of equipment |
| Painting workshop |
88 sets of equipment |
| General assembly workshop |
41 sets of equipment |
| Debugging and detection line |
25 sets of equipment |
| Others |
Input equipment |
Include through-line car materials, tool consumables, and so on. |
We provide comprehensive pre-sale support, including sales contract management, technical agreements, CAD design drawings, initial assembly commissioning, final assembly commissioning, and meticulous delivery inspection and acceptance.
China Vehicle Industry Co., Ltd. has carved a prominent niche in the automotive assembly industry, earning accolades and a multitude of prestigious certifications. Our impressive portfolio includes CE certification, ISO certification, and IATF certification, underscoring our commitment to excellence and quality. We tailor our solutions to meet the specific needs and scale of each customer, ensuring bespoke program development that aligns perfectly with their unique requirements and local market demands.
The mission of China's Vehicle Industry is to popularize electric vehicles (EVs) globally. The company has developed revolutionary Multi-Purpose Platforms and digital ecosystems that are reshaping the automotive industry through innovative design, pioneering technologies, and a unique business model that covers the entire vehicle lifecycle. Distinguished by its experienced team from leading technology and automotive companies, China Vehicle Industry has designed a modular electric platform specifically engineered to maximize interior space for customizable use throughout the vehicle's lifespan, catering to diverse consumer and business needs. With a commitment to sustainability and cutting-edge innovation, China Vehicle Industry is at the forefront of the EV revolution, delivering unparalleled value and performance to its global clientele.
CHINA VEHICLE INDUSTRY: YOUR ULTIMATE ONE-STOP VEHICLE SOLUTIONS PROVIDER
Comprehensive KD Parts Guidance and Supply
With in-house production capabilities, we offer an extensive range of stamping and auto parts, along with expert production process guidance. If you're aiming to establish your own bus/car factory, remember that a vehicle comprises over 10,000 parts. You don't need to manufacture all of them-we have ready-made molds and solutions for many components. Trust us for high-quality and affordable KD parts, ensuring a seamless production experience.
Expert Technical Guidance and Supply
Having designed for numerous companies, we tailor our guidance to your production plan and local labor costs. We recommend essential equipment wisely, enabling you to achieve your automotive dreams cost-effectively.
Seamless One-Stop Shopping Service
Our one-stop purchasing system delivers comprehensive electric vehicle solutions. Embrace this revolutionary product and establish yourself as a leading electric vehicle manufacturer in your country.
Our car assembly lines utilize a superior combination of iron framing with sturdy export wooden packaging boxes, designed to provide unparalleled protection for components susceptible to friction. Each vehicle body skeleton and steel component undergoes a meticulous phosphating electrophoresis anticorrosion treatment, ensuring peak durability and long-lasting performance.
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