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What is the car welding line?
Car Spot Welding Line is the most important process of the whole production line, It means to weld all the parts to the car body. The key equipments are the jigs and the welding system. Jigs are also called the welding fixture. The jigs are to improve the welding precision of the car body, and the car welding line uses the spot welding process to make the body have enough strength. For the customers, the CKD car production line will need the car welding line. It has high technical requirements.
The fully automatic car welding line is widely used in modern automobile enterprises. use the whole robot welding system and robot transfer system to make the high efficiency.
Car welding line process
Hexahedron assembly→Repair welding correction→Repair welding correction→Side panel bonding→Panel welding→Outer sealing
plate→Inner sealing plate→Cabin door installation→Gluing→Offline inspection→Transport
The Main Features of Welding Machine
(1) All double-sided single-point resistance spot welding is used for car welding, which improves welding quality and reduces welding deformation and material consumption.
(2) The equipment is equipped with 4 sets of inverter welding systems. By adopting advanced electrode tracking technology, the upper and lower electrodes can be automatically aligned during welding and running, and 1+1 and 1+1+1 profiles are completed at the same time. Strip or 4 welds or welding, thus solving the technical problem of 1+1+1 profile welding by resistance welding.
(3) The electrical control system adopts a PLC controller with high precision and sets a separate control box and operation box. The control panel can display different vehicle serial numbers. The entire welding process of the equipment is automatically completed by pre-programmed procedures. The control center has a storage function, which can store a variety of models. When changing the model, the serial number can be switched, which makes it easy to weld a variety of models.
(4) The position of the car welding point (height, width) is adjustable.
(5) The roof frame positioning device can be adjusted according to different models, which is more convenient.
(6) Double-drive gantry-type mechanism walks smoothly.
(7) Self-provided circulating cooling system and the cooling effect is reliable.
| Ser. No. | Equipment name | Main technical specifications | Qty. | Remarks |
| 1 | Ring-grooved rivet gun | 2 | ||
| 2 | Semi-automatic CO2 shielded welder | Three phases, 380 V | 5 | |
| 3 | Portable plasma cutting machine | Three phases, 380 V | 4 | |
| 4 | Oxyacetylene flame-cutting machine | 2 | ||
| 5 | Single-station dust removal equipment | 1 | ||
| 6 | Aluminum alloy welder | YD-350FD2 | 1 | |
| 7 | Electric single-beam crane | 5 t | 4 | |
| 8 | Pneumatic grinding machine | 20 | ||
| 9 | Assembly adjustment tool | 28 | Include guiding rule, rubber hammer, pneumatic impact wrench and other assembly adjustment tools. |
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| 10 | Station apparatus/climbing platform | Non-standard | 76 | Be used for material placement, assembly operation, tool storage and so on. |
| 11 | Utility/steel structure/station lighting/fan | Non-standard | 1 | Welding power grid, water, electricity, gas, lighting, and so on, and length according to line body requirements. |
| 12 | Track/process car | Non-standard | 1 | Transport among welding stations, a track length of about 158 meters (be adjusted according to the line body), 24# light rail |
| 13 | Pneumatic glue gun | 10 | ||
| 14 | Two-component pneumatic glue gun | 2 | ||
| 15 | Riveting gun | 4 | ||
| 16 | Vehicle body frame assembly fixture | Non-standard | 1 | |
| 17 | Small fittings/opening gauge | Non-standard | 18 | See the list for details. |
| 18 | Plate shearer | 2 | ||
| 19 | Bending machine | 2 | ||
| 20 | Electric forklift | 3T | 1 |
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We can provide you with a complete car assembly line and welding jigs line plant and process equipment investment planning, We have many successful cases of Customize assembly lines, and we have installed SKD SUV automotive assembly lines for Egyptian customers, and Russian customers automotive assembly lines, in Dubai, South Korea, Laos, Thailand, Ethiopia, Bangladesh, Algeria, and other countries to design automotive assembly lines and car welding line. Please contact us to get more information
The mission of China's Vehicle Industry is to globally popularize electric vehicles (EVs). The company has developed revolutionary Multi-Purpose Platforms and digital ecosystems that are reshaping the automotive industry through innovative design, pioneering technologies, and a unique business model that covers the entire vehicle lifecycle. Distinguished by its experienced team from leading technology and automotive companies, China Vehicle Industry has designed a modular electric platform specifically engineered to maximize interior space for customizable use throughout the vehicle's lifespan, catering to diverse consumer and business needs.
Adopt the method of combining an iron frame with an export wooden packaging box to enhance packaging protection for parts susceptible to friction. Apply phosphating electrophoresis anticorrosion treatment to all six vehicle body skeletons and steel components.
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