Manufacture of Automotive CKD Production Parts SKD Car Assembly Line

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Customized: Tailor-Made
• on Shelf: on-Shelf
• Production Training: Provide
• High Quantity: Fast-Response
• Drive: Rhd/LHD
• Painting: Customers
• Power: 80-200kw
• Delivery: Shipping
• Conveyor: EMS
• Transport Package: Shiiping Packing
• Specification: customized
• Trademark: CVIC
• Origin: China
• HS Code: 9031809090
• Production Capacity: 2000sets/Year
• Package Size: 589.00cm * 235.00cm * 239.00cm
• Package Gross Weight: 300.000kg

Product Description

 

Product Description

The Car Assembly Line Machine Description

The Car Assembly line is the most flexible used for the car brand factory. Just like the SKD auto product line the client only needs to assemble all the KD parts to automotive assemble the car body. Auto car assembly line includes the Interior line Line, Chassis Line, and Final line. The crucial outfit is the conveyor system, the EMS system, and the manipulator system. Conventional product beats are 3JPH, 5JPH, 10JPH, 20JPH and further. For some customers who just beginning their business, the SKD is the most suitable for you. As the Auto assembly line won't bring too important. and will be easier for the engineering platoon to manage

After Sales Service

CHINA VEHICLE INDUSTRY PROVIDE ONE-STOP VEHICLE SOLUTIONS

Automobile production line assembly line, its operating line processes are welding, stamping, painting, powertrain and so on, which makes the automobile manufacturers to improve the automation level. The automobile workshop of the host factory is mainly divided into 4 major workshops:
1, stamping line: the stamping line of the host factory is the first workshop, that is, after you arrive at the automobile factory, you will see the first plant is very high. 

Product Parameters

2,Welding line: Welding line is the most complex process in the entire automotive production line, the highest degree of automation of a production line. The whole process structure of the welding line is very close, including spot welding, CO2 welding, stud welding, convex welding, pressing, gluing, adjusting, rolling, a total of 8 kinds of technology.

3,Painting line: Painting production line includes two workshops: electrophoresis and spraying. Paint spraying has to go through three major processes: medium paint, color paint spraying and varnish spraying. Paint itself is very harmful to human body, so the whole coating line is an unmanned production line.

4, assembly line: assembly line is the current automobile factory labor in the field of the most, due to the assembly of more parts and components, and the process of up to 13 links, of which there are a number of links need to be detected, so the current degree of automation in the four major production processes belongs to one of the lowest.
Car Assembly Line Functions

No.	Category	Main Equipment Functions
1	Main conveying line	Including Electric car pushers, Public steel structures, Steel tracks, Process cars, Line-side lighting, power sockets, pneumatic triplets, fans, line-side toolboxes, etc.
2	Filling equipment	Including Refrigerant filling machine, Steering oil and rear axle lubricating oil filling equipment, and windshield washing and antifreeze filling equipment. One-pump and one-gun pneumatic quantitative filling equipment.
3	Lifting equipment	Including an Electric single-beam crane and a mechanical vehicle wheel lifting machine, The specific steel structure is designed according to the plant structure by the general contractor. This equipment is mainly used for Vehicle body lifting and Vehicle lifting
4	Power Machinery	Including a Multifunctional cantilever manipulator and a high-level manual hydraulic forklift. The device is used for the installation of the front windshield, battery, power battery, motor, motor controller, and tire.
5	Sub-assembly area equipment	Including a Precision panel saw, Dry grinding equipment, and an Aluminum alloy profile cutting machine. The device is used for floor blanking, Floor putty polishing, Profile blanking, and Adjustable angle.

 

Detailed Photos

The Car Assembly Trim Line Manufacturing
In the processing of the car automotive assembly trim line, the car without door parts is almost a universal plant. Workers or the equipment can access different points of installation of parts in the body shell, Trim line assembly operations are carried out in logical sequence and differ from manufacturer to manufacturer. Mostly the operations are manually performed from both sides of a slat conveyor. Screwdrivers, box wrenches, and torque wrenches are used as hand tools for assembly operations. dampers and front wishbones are installed, and so are the facia and instrumental panels. the air-conditioner or heater unit may be installed after the instrument panel. The lamps and bumpers covered parts with molded protectors are also installed in the trim line. Many subassemblies are carried out in cells located suitably to feed them to the trim line conveyor at appropriate locations. Some assembly such as strut subassembly requires special jigs. For others, some easy aids.

 

The Car Assembly Chassis Line Manufacturing
The car bodies from the trim line are picked up by the overhead conveyor of the chassis line which may be power and free type parts. Mostly, the parts are fitted from the bottom side. Some of these manual processes require uncomfortable postures, because of the inconvenient position of the car bodies. Tilt conveyors and electric carriages incorporating elevators are being used to overcome the problems. Near the beginning of the chassis parts line, the fuel tank is assembled. When the car reaches the assembly station, the trolley starts to move forward in synchronicity with the car. The docking station relates to the mounting of the power train to the body and is one of the main operations on the automotive chassis line. Engine and Axle setting conveyor is used for fixing engines & axles to bodies. Trolleys installed with lifters operate synchronously with an OHC (Overhead conveyor).

The Car Assembly Door Hangers Manufacturing
Doors are removed from the painted body before it goes down the trim line, and are transported by an overhead conveyor to the door assembly line at the end of the final assembly line. In one plant, it is almost parallel to the final inspection line. Moreover, the door trim, glass, and hardware can be installed on a separate door assembly line ensuring better fit and finish.

The Car Shower Test Room Manufacturing
After the car is assembled off the assembly line in the final assembly workshop. It will pass the safety test, and one of the detection lines is the shower test. The car shower test is mainly used to simulate the natural rainfall environment and is used to test the waterproof sealing performance of the car, which is an indispensable test for the new car.

 

 

Cooperation customer

We can provide you with a complete car assembly line plant and process equipment investment planning, We have many successful cases of automotive assembly lines, and we have installed SKD SUV automotive assembly lines for Egyptian customers, Russian customers to install automotive assembly lines, Dubai, South Korea, Laos, Thailand, Ethiopia, Bangladesh, Algeria and other countries to design automotive assembly lines. please contact us to get more information

Project name		Description
Civil engineering	Un front equipment	Design, survey, consulting, and other
	Civil construction factory	Welding, painting, and general assembly joint plant; debugging workshop, real car runway and so on
	Utility power installation	Water, electricity, network, HVAC, and so on
Process equipment	Welding workshop	185 sets of equipment
	Painting workshop	88 sets of equipment
	General assembly workshop	41 sets of equipment
	Debugging and detection line	25 sets of equipment
Others	Input equipment	Include through-line car materials, tool consumables, and so on.

We supply pre-sale tracking: sales contract, technical agreement, CAD design drawings, initial assembly commissioning, final assembly commissioning, delivery inspection, and acceptance.

Certifications

We have been very successful in the automotive assembly industry, and we have achieved a great deal, of course, we have achieved quite a lot of certificates, such as a CE certificate, ISO certificate, and IATF certificate, and we will be according to the size of the customer's origin, the needs of the development of the program.

 

Company Profile

The mission of China's Vehicle Industry is to popularize electric vehicles (EVs) globally. The company has developed revolutionary Multi-Purpose Platforms and digital ecosystems that are reshaping the automotive industry through innovative design, pioneering technologies, and a unique business model that covers the entire vehicle lifecycle. Distinguished by its experienced team from leading technology and automotive companies, China Vehicle Industry has designed a modular electric platform specifically engineered to maximize interior space for customizable use throughout the vehicle's lifespan, catering to diverse consumer and business needs.

 

Packaging & Shipping

Manufacturing car assembly lines adopt the method of combining an iron frame with an export wooden packaging box to enhance packaging protection for parts susceptible to friction. Apply phosphating electrophoresis anticorrosion treatment to all six vehicle body skeletons and steel components.