Welding Customized CKD SKD Parts Assembling Vehicle Car Welding Line

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Customized: Tailor-Made
• on Shelf: on-Shelf
• Production Training: Provide
• High Quantity: Fast-Response
• Drive: Rhd/LHD
• Painting: Customers
• Power: 80-200kw
• Delivery: Shipping
• Conveyor: EMS
• Transport Package: Shiiping Packing
• Specification: customized
• Trademark: CVIC
• Origin: China
• HS Code: 9031809090
• Production Capacity: 2000sets/Year
• Package Size: 589.00cm * 235.00cm * 239.00cm
• Package Gross Weight: 300.000kg

Product Description

 

Product Description

The form of body welding production line

The composition of welding production line:A welding production line is a general term for all the molding of automobile body-in-white. Welding production line consists of assembly line and many sub-assemblies. Each assembly line or sub-assembly line is composed of a number of workstations, between the line, between the workstations is through the handling machine, robots and other transport equipment to realize the feeding and zero part of the transport to ensure that the line of workstations work coherence. Sub-assembly line includes many independent components of the welding station, each station by the positioning and clamping fixtures, automatic welding equipment and testing devices and other equipment, in addition to a number of gas supply and water supply and power supply devices.

Product Parameters

Characteristics of various welding lines

1,Through-type production line

The through production line means that the positioning and clamping system of the workpiece and the inter-station conveying system are separated. The production line includes: the positioning and clamping system of the workpiece (welding fixture), the inter-station conveying system, the conveying bar, the driving system, the automatic loading and unloading mechanized system, etc. The workpiece is transported by the through-type reciprocating bar in the conveying system. During operation, the workpiece is transported to the fixture of the next station by the movement of the reciprocating bar in the conveyor system, while all the fixtures for clamping and positioning are fixed to the stations.
Car assembly line functions

No.	Category	Main Equipment Functions
1	Main conveying line	Including Electric car pushers, Public steel structures, Steel tracks, Process cars, Line-side lighting, power sockets, pneumatic triplets, fans, line-side toolboxes, etc.
2	Filling equipment	Including Refrigerant filling machine, Steering oil and rear axle lubricating oil filling equipment, and windshield washing and antifreeze filling equipment. One-pump and one-gun pneumatic quantitative filling equipment.
3	Lifting equipment	Including an Electric single-beam crane and a mechanical vehicle wheel lifting machine, The specific steel structure is designed according to the plant structure by the general contractor. This equipment is mainly used for Vehicle body lifting and Vehicle lifting
4	Power Machinery	Including a Multifunctional cantilever manipulator and a high-level manual hydraulic forklift. The device is used for the installation of the front windshield, battery, power battery, motor, motor controller, and tire.
5	Sub-assembly area equipment	Including a Precision panel saw, Dry grinding equipment, and an Aluminum alloy profile cutting machine. The device is used for floor blanking, Floor putty polishing, Profile blanking, and Adjustable angle.

 

Detailed Photos

The car assembly trim line  
In the processing of the DKD EV car assembly trim line, the car without doors is almost a universal plant. Workers or the equipment can access different points of installation of parts in the body shell, Trim line assembly production operations are carried out in logical sequence and differ from manufacturer to manufacturer. Mostly the operations are manually performed from both sides of a slat conveyor. Screwdrivers, box wrenches, and torque wrenches are used as hand tools for assembly operations. dampers and front wishbones are installed, and so are the facia and instrumental panels. the air-conditioner or heater unit may be installed after the instrument panel. The lamps and bumpers covered with molded protectors are also installed in the trim line. Many subassemblies are carried out in cells located suitably to feed them to the trim line conveyor at appropriate locations. Some assembly production such as strut subassembly requires special jigs. For others, some easy aids.

The car assembly chassis line
The car bodies from the trim line are picked up by the overhead conveyor of the vehicle chassis line which may be power and free type. Mostly, the parts are fitted from the bottom side. Some of these manual processes require uncomfortable postures, because of the inconvenient position of the car bodies. Tilt conveyors and electric carriages incorporating elevators are being used to overcome the problems. Near the beginning of the chassis line, the fuel tank is assembled. When the car reaches the assembly station, the trolley starts to move forward in synchronicity with the car. The docking station relates to the mounting of the power train to the body and is one of the main operations on the chassis line. Engine and Axle setting conveyor is used for fixing engines & axles to bodies. Trolleys installed with lifters operate synchronously with an OHC (Overhead conveyor).

The car assembly Door Hangers 
Doors are removed from the painted body before it goes down the trim line, and are transported by an overhead conveyor to the door assembly line at the end of the final assembly line. In one plant, it is almost parallel to the final inspection line. Moreover, the door trim, glass, and hardware can be installed on a separate door assembly line ensuring better fit and finish.

The car shower test room
After the car is assembled off the car assembly production production line in the final assembly workshop. It will pass the safety test, and one of the detection lines is the shower test. The car shower test is mainly used to simulate the natural rainfall environment and is used to test the waterproof sealing performance of the car, which is an indispensable test for the new car.

Cooperation customer

EV Car Assembly Line Project Provision

We can provide you with a complete car assembly production line plant and process equipment investment planning, We have many successful cases of automotive assembly lines, and we have installed DKD MPV automotive assembly lines for Egyptian customers, Russian customers to install automotive assembly lines, Dubai, South Korea, Laos, Thailand, Ethiopia, Bangladesh, Algeria and other countries to design automotive assembly lines. please get in touch with us to get more information.

Project name		Description
Civil engineering	Un front equipment	Design, survey, consulting, and other
	Civil construction factory	Welding, painting, and general assembly joint plant; debugging workshop, real car runway and so on
	Utility power installation	Water, electricity, network, HVAC, and so on
Process equipment	Welding workshop	185 sets of equipment
	Painting workshop	88 sets of equipment
	General assembly workshop	41 sets of equipment
	Debugging and detection line	25 sets of equipment
Others	Input equipment	Include through-line car materials, tool consumables, and so on.

We supply pre-sale tracking: sales contract, technical agreement, CAD design drawings, initial assembly commissioning, final assembly commissioning, delivery inspection, and acceptance.

Certifications

We have been very successful in the automotive assembly industry, and we have achieved a great deal, of course, we have achieved quite a lot of certificates, such as a CE certificate, ISO certificate, and IATF certificate, and we will be according to the size of the customer's origin, the needs of the development of the program.

 

Company Profile

China's Vehicle Industry aims to popularize electric vehicles (EVs KD) globally. The company has developed revolutionary Multi-Purpose Platforms and digital ecosystems that are reshaping the automotive industry through innovative design, pioneering technologies, and a unique business model that covers the entire vehicle lifecycle. Distinguished by its experienced team from leading technology and automotive companies, China Vehicle Industry has designed a modular electric platform specifically engineered to maximize interior space for customizable use throughout the vehicle's lifespan, catering to diverse consumer and business needs.

After Sales Service

CHINA VEHICLE INDUSTRY PROVIDE ONE-STOP VEHICLE SOLUTIONS

KD PARTS GUIDANCE AND SUPPLY
Produce all the parts by ourselves, so we can offer you the stamping and auto parts and give you the production process guidance. Just as you want to start building your own bus/car factory, a bus/car needs more than 10,000 parts, you do not have to produce all the parts, many parts we already have ready-made molds and solutions, and we can provide good quality and cheap KD parts.
TECHNICAL GUIDANCE AND SUPPLY
We have already directed the design for dozens of companies. According to your production plan and your local labor cost, we will reasonably suggest some necessary equipment, so that you can only spend very good money and realize your car dream.
ONE-STOP SHOPPING SERVICE
We provide a one-stop purchasing system to provide you with electric vehicle solutions. This will be a brand-new, epoch-making product, and you will become the most important electric vehicle manufacturer in your country.

Packaging & Shipping

Car assembly lines adopt the method of combining an iron frame with an export wooden packaging box to enhance packaging protection for parts susceptible to friction. Apply phosphating electrophoresis anticorrosion treatment to all six vehicle body skeletons and steel components.