High-Efficiency Robotic Welding Fixture for Automotive

• Customization: Available
• Type: Welding Fixture
• Structure: Gantry
• Model NO.: BG-1000
• Rotaion Speed: 0.3-3rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 0-90°
• Voltage: 110V/220V
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Flexible Combination
• Condition: New
• Accuracy: 0.0.2mm
• Positioning Block: 45 Steel
• Design: Customized
• Shipping: by Sea
• Transport Package: Wooden Packing
• Specification: customized
• Trademark: CVIC
• Origin: China
• HS Code: 8466200000
• Production Capacity: 2000sets/Year
• Package Size: 150.00cm * 120.00cm * 250.00cm
• Package Gross Weight: 3000.000kg

Product Description

Product Description

In the field of automotive welding manufacturing, the welding fixture as the core carrier of process equipment is to ensure the accuracy of the body-in-white and to enhance the welding efficiency of the key technical basis. Through high-precision positioning and rigid clamping function, the body parts are stably fixed in a predetermined position, providing standardized operation benchmarks for robotic welding or manual welding, which directly affects the dimensional tolerance of the body and the overall structural strength.

Sidewall Welding Fixture

1. Sidewall fixture left sidewall fixture and right sidewall fixture

2. As the basic tooling for body frame forming, the side enclosure welding fixture is mainly responsible for fixing complex curved parts such as door pillars, wheel covers and side enclosure outer panels. It adopts a modular design, and through adjustable positioning pins and pneumatic clamping units, it can achieve fast switching of side parts for multiple models. Advantages include: 3D surface profiling technology to ensure that the gap between the outer and inner side panels is ≤0.5mm.
3. Integrated laser scanning inspection system, real-time compensation of thermal deformation error.
4. Strong compatibility, supporting the common production of multiple derivative models under the same platform.

 

Roof Welding Fixture
For the top of the car body, which is prone to deformation of large thin plate parts, the roof fixture adopts the combination of vacuum adsorption and electromagnetic clamping technology to accurately fix the sunroof openings, roof beams and other key areas. Its core advantages are: distributed flexible indenter design, avoiding indentation defects on the roof surface.
Equipped with a dynamic balancing mechanism to adapt to the vibration interference during high-speed welding robot operation.
Quickly adapts to new structures such as panoramic sunroofs and solar roofs.

 

 

Vehicle floor assembly fixture
As the assembly reference for the underbody structure, the floor welding fixture needs to carry the positioning task of the front cabin, center channel, and rear floor assembly at the same time. Its innovative use: high-strength cast aluminum base with hydraulic lifting system, load-bearing capacity of up to 2.5 tons.
Split module design, independently adjustable longitudinal beam and cross beam positioning units
Integrated vision guidance system for millimeter-scale assembly of new energy components such as battery pack supports.

 

Assembly Welding Fixture (Main Assembly Table)
As the core hub of the welding line, the master assembly fixture integrates the subassemblies, such as sidewalls, roof and floor into a complete body-in-white through the 'hexahedron' positioning principle. The technological breakthrough is reflected in the repetitive positioning accuracy of ±0.1mm when multiple robots work together.
Application of digital twin technology to realise real-time monitoring of fixture status and predictive maintenance.
Adopting quick-change pallet system, the switching time is reduced to 45 seconds, which helps flexible production.

 

Product Parameters

The car welding jigs we make have the following advantages:

1. Very beautiful appearance car checking fixture

2.  Very precise accuracy
    2.1 Datum's hole's precision: +/-0.05MM
    2.2 Locating Datum's precision: +/- 0.1MM
    2.3 Profile precision: +/-0.15MM

Our Advantages

Car Welding Fixture Advantages
1. Sufficient rigidity and strength: in the production process, the car welding fixture needs to withstand a variety of forces, so the fixture must have sufficient rigidity and strength to apply to a variety of forces.
2. Reliability: the workpiece in the production process does not allow any deviation. Can not move the positioning position of the workpiece and can not make the product shape deformation; therefore, the car welding fixture needs to have a high degree of reliability.
3. Flexibility: In order to ensure sufficient welding space so that the operator has a certain field of vision and operating space, car welding fixtures need to have a certain degree of flexibility.
4. Convenience: the product can be smoothly removed after the completion of the process without being damaged, so the car welding fixture needs to be convenient, easy to operate, and maintain.
5. Superior technology: the design of car welding fixtures requires superior technology to ensure that it can achieve the best results in the process of use.

Cooperation customer

We can provide you with a complete car assembly line and welding jigs line plant and process equipment investment planning. We have many successful cases of customized assembly lines, and we have installed SKD SUV car assembly lines for Egyptian customers and Russian customers car assembly lines in Dubai, South Korea, Laos, Thailand, Ethiopia, Bangladesh, Algeria, and other countries to design car assembly lines. please contact us to get more information

After Sales Service

China Vehicle Industry Provides One-Stop Vehicle Solutions

Kd Parts Guidance And Supply

Produce all the parts by ourselves, so we can offer you the stamping parts and the auto parts, and can also give you the production process guidance. Just as you want to start building your own bus/car factory, a bus/car needs more than 10,000 parts; you do not have to produce all the parts; many parts we already have ready-made molds and solutions, and we can provide good quality and cheap KD parts.

Technical Guidance And Supply

 We have already directed the design for dozens of companies. According to your production plan and your local labor cost, we will reasonably suggest some necessary equipment so that you can only spend very good money and realize your own car dream.

One-Stop Shopping Service

We provide a one-stop purchasing system to provide you with electric vehicle solutions. This will be a brand-new, epoch-making product, and you will become the most important electric vehicle manufacturer in your country

Company Profile

 

China Vehicle specializes in designing & building car fixtures & welding automation systems, it's skilled at all kinds of precision machining works: inspection equipment, welding, and assembly. Includes Whole Vehicle Cubing, Arc Welding Fixture, Spot Welding Fixture, Spot Welding Workstation, Door Fixture, Carling Fixture, Roof Fixture, and Bumper Fixture.

The mission of China's Vehicle Industry is to popularize electric vehicles (EVs) globally. The company has developed revolutionary Multi-Purpose Platforms and digital ecosystems that are reshaping the car industry through innovative design, pioneering technologies, and a unique business model that covers the entire vehicle lifecycle. Distinguished by its experienced team from leading technology and car companies, China Vehicle Industry has designed a modular electric platform specifically engineered to maximize interior space for customizable use throughout the vehicle's lifespan, catering to diverse consumer and business needs.

 

Certifications

We have been very successful in the car assembly line machine and car welding line; we could make kinds of car types, such as cars, suv.,sedan,minivan, bus,etc. and we have achieved a great deal. Of course, we have achieved quite a lot of certificates, such as a CE certificate, ISO certificate, and IATF certificate, and we will be according to the size of the customer's origin and the needs of the development of the program.

Packaging & Shipping