Product Overview of Automotive Welding Fixture for Frame
Automotive welding jigs and fixtures are the key process equipment for precise positioning, clamping, and welding of body parts in the automotive manufacturing process. With high precision, high stability, and modular design, our welding fixtures are widely used in the welding process of body assembly, chassis, doors, bonnets, and other core components, helping customers to achieve high efficiency, high quality, and low consumption of intelligent manufacturing.
Automotive Body Welding Jigs and Fixture Core Composition
Base frame: made of high-strength steel or aluminium alloy, heat-treated and precision-machined to ensure overall rigidity and deformation resistance.
Positioning unit: including pins, jaws, V-block, etc., to achieve millimeter-level repeatable positioning accuracy (±0.05mm) of parts.
Clamping mechanism: pneumatic/hydraulic drive with self-locking device provides stable clamping force to adapt to different workpiece shapes and sizes.
Quick mold change system: modular design supports quick model change, shortens the adjustment time of the production line and improves the flexible production capacity.
Detection and safety devices: integrated sensors and intelligent alarm system, real-time monitoring of the clamping status, to ensure operational safety.
Automotive Body Welding Fixture Core Functions and Advantages
Precise positioning: adopting 3D simulation design, matching body data, ensuring zero deviation of welding position, and improving the consistency of body assembly.
High-efficiency production: multi-station synchronous clamping, compatible with robot automation welding, production efficiency increased by more than 30%.
Durable and Reliable: Key components are surface-hardened to resist wear and corrosion, with a lifespan of more than 100,000 times.
Flexible adaptation: Support customised design, matching the needs of fuel vehicles, new energy vehicles, commercial vehicles and other models.
Cost optimization: modular structure reduces maintenance costs, quick changeover reduces downtime, and saves 15%-20% of the overall cost.
Automotive Body Welding Fixture and Jigs Applicable Scenes
1. Body-in-white welding line: used for assembling and welding of large-scale assemblies such as side enclosures, roofs, and floors.
2. Chassis system manufacturing: precise positioning and multi-point welding of subframe and suspension components.
3. New energy battery pack assembly: to meet the needs of high strength and anti-deformation welding of battery trays and frames.
4. Small-lot, multi-vehicle production line: flexible fixture adapted to mixed-line production, rapid response to diversified market demand.
The checking jigs we make have the following advantages: |
1. Very beautiful appearance Automotive checking fixture |
2. Very precise accuracy
2.1 Datum's hole's precision: +/-0.05MM
2.2 Locating Datum's precision: +/- 0.1MM
2.3 Profile precision: +/-0.15MM |
We can provide you with a complete car assembly line and welding jigs line plant and process equipment investment planning, We have many successful cases of customized assembly lines, and we have installed SKD SUV automotive assembly lines for Egyptian customers, and Russian customers automotive assembly lines, in Dubai, South Korea, Laos, Thailand, Ethiopia, Bangladesh, Algeria, and other countries to design automotive assembly lines. please contact us to get more information.
Why choose the Chinese Vehicle Industry Co., Ltd.?
1. Technical strength: 10 years of industry experience, 100+ successful cases, providing one-stop service from design, manufacturing, to commissioning.
2. Quality certification: comply with the ISO 9001 quality management system, core accuracy up to international standards.
3. Rapid response: 7×24 hours technical support, delivery of standard fixtures within 30 days, support for global logistics.
4. Intelligent upgrading: optional data acquisition interface, seamless connection to MES system, empowering digital factory.
Precise positioning, efficient welding, smart future. Let every car carry our craftsmanship quality!
China Vehicle Industry Provides One-Stop Vehicle Solutions
Kd Parts Guidance And Supply
Produce all the parts by ourselves, so we can offer you the stamping and auto parts and give you the production process guidance. Just as you want to start building your own bus/car factory, a bus/car needs more than 10,000 parts, you do not have to produce all the parts, many parts we already have ready-made molds and solutions, and we can provide good quality and cheap KD parts.
Technical Guidance And Supply
We have already directed the design for dozens of companies. According to your production plan and your local labor cost, we will reasonably suggest some necessary equipment, so that you can only spend very good money and realize your own car dream.
One-Stop Shopping Service
We provide a one-stop purchasing system to provide you with electric vehicle solutions. This will be a brand-new, epoch-making product, and you will become the most important electric vehicle manufacturer in your country
China Vehicle specializes in designing & building automotive fixtures & welding automation systems. it's skilled at all kinds of precision machining works: inspection equipment, welding, and assembly. Includes whole vehicle cubing, arc welding fixture, spot welding fixture, Spot welding workstation, door fixture, cling fixture, roof fixture, and bumper fixture.
China's Vehicle Industry aims to popularize electric vehicles (EVs) globally. The company has developed revolutionary Multi-Purpose Platforms and digital ecosystems that are reshaping the automotive industry through innovative design, pioneering technologies, and a unique business model that covers the entire vehicle lifecycle. Distinguished by its experienced team from leading technology and automotive companies, China Vehicle Industry has designed a modular electric platform specifically engineered to maximize interior space for customizable use throughout the vehicle's lifespan, catering to diverse consumer and business needs.